Steel
Oil
&
Gas
Food
&
Beverages
Pharmaceutical
Automobile
2
A Future Filled with
Potential!
Kirloskar Pneumatic Company Limited (KPCL), founded in 1958, is one
of the core companies of the Kirloskar Group of companies. A pioneer
in compressed air and gas solutions that includes Air Compressors, Air
Conditioning and Refrigeration Systems, Process Gas Systems, Vapour
Absorption Systems and Industrial Gear Boxes, Kirloskar Pneumatic has
grown over the last 60-years, driven by a rich legacy in manufacturing and
industrial innovation.
With a strong global presence, Kirloskar Pneumatic’s state-of-the-art facility in Pune
undertakes research & development, manufacturing, assembly, testing, meteorology
and other business processes. Focusing on continually evolving and developing our
offerings, Kirloskar Pneumatic has led the way in developing sophisticated, hi-tech,
future-ready products and solutions for further strengthening our long-standing
relationships with our customers and make them limitless.
Relentless
innovation
and smart
future-ready,
dependable
solutions
In-House Technology
and Infrastructure
Kirloskar Pneumatic has
state-of-the-art manufactur-
ing facilities to consistently
manufacture customer-centric
solutions and deliver orders
promptly and reliably. Airends
which are the heart of a screw
compressor with asymmet-
ric, helicoidal screw profile are
manufactured in-house using
Applications:
state-of-the-art rotor cutting
machine and our own casting
facility.
Our manufacturing facilities
are ISO certified and equip-
ment such as CNC and VMC
machines, grinding machines,
paint shop etc helps maintain
high precision and tolerances,
towards meeting the highest
quality standard product under
supervision of an expert team.
All this ensures that world-
class products can be tested
and manufactured remotely by
our customers.
3
Pharmaceuticals
and Chemicals
Helping drug makers
manufacture life-saving
drugs, as well as in the
manufacture of fertilizers.
Textile
Compressed air application
to the textile industry
including power looms,
spinning machines, ginning
mills and other industrial
equipment used to process
denim, polyester yarns and
other fabrics.
Automobile
Powering pneumatic
tools and machines that
lift, transport, position
and fasten vehicle
components, in addition
to removal of dust and
inflating tyres.
Oil & Gas
Used in a wide variety
of ways, from powering
pneumatic tools, to
pipeline transformation
to helping with petroleum
refining, petrochemical
synthesis and gas
injection.
Food & Beverages
The primary choice for the
Cold Chain Food industry,
Breweries, Beverages, Dairy
and Meat processing
Steel
Used in the steel plant for
blasting air in the blast
furnace, for production of
oxygen and nitrogen in an
air separation plant, and
operation of pneumatic
devices.
Electric Screw Compressor:
A Lifeline to Efficiency!
From fixed speed compressors to variable frequency drive technology,
Kirloskar Pneumatic provides a comprehensive range of oil injected
screw air compressors. These compressors offer superior durability,
great dependability, and excellent performance at a lower total
cost of ownership. The KES Series and KESe Series are the two
types of compressors we provide.
KES Series-Energy Efficient
Range :
7 kW to 90 kW
FAD
:
32 to 626 CFM (0.9 m
3
/min to 17.7 m
3
/min)
Features and Benefit:
»
Reliable & efficient compressor
»
Keeping your production up and running
»
Competitive initial investment cost
»
Designed for Indian conditions of high temperature at
50ºC & dusty environment
4
5
KSEe Series- Leading Edge Technology
To exceed your expectations and be
Limitless, KES and KESe will provide
you with a compressed air solution
adapted to your particular demands
for all industrial applications.
They give explicit value propositions
to reach your ultimate goals.
These compressors are built to
keep your production run efficiently
and smoothly even in the harshest
Indian conditions.
Range :
30 kW to 160 kW
FAD
:
147 to 1047 CFM (4 m
3
/min to 29.6 m
3
/min)
Features and Benefit:
»
Exceptional Performance-Highest air flow delivery &
lowest power consumption
»
Indigeniously developed Airend for optimise performance
»
Lowest life cycle cost
»
Advance monitoring & SMART Controller
»
Strategic placement of components to ease of serviceability
6
Driven by
Efficiency and Reliability
Airend
» The compact design of air end, along with its high-efficiency
and reliable arrangement for transmission of power, makes
the compressor energy-efficient and the machine’s overall
performance reliable.
» Equipped with the best rotor lobe combination to get good
volumetric efficiency resulting in high flow rate.
» Forged rotors which lead to
higher durability and strength.
Air Intake System
» Guided suction filter helps to lower
pressure drop as well as noise
» Cleaner air ensured all the time
with the two-stage filtration with
efficienc
y
of
99
.
9
5%
Canopy & Base Frame
» Acoustically designed modular metallic
canopy to limit noise level of the
package. The noise measurement is as
per Pneurop / Cagi ISO2151 & ISO3744
standard.
» Easy accessibility to internal components
as a result of proper doors.
» Can be opened when compressor is in
operation.
Electric Motor
» Provide Indian manufactured motors
» Efficiency class as per IE2 (can provide IE3 motors as an option)
» Suitable for site conditions as per IP55, class F insulation
Air Oil Separation System
» Compressed air and lube oil separated in
multi-stage air-oil separator tank
» Efficient air-oil separator element limits the oil
carried over to the desired level
» Minimum pressure drop, across the separator
After Cooler
» Air is cooled in aluminium bar
finned type after-cooler
» Differential pressure monitoring
across the cooler enables
continuous checking of cooler
performance and detection of
choking
» Auto drain trap provided in
moisture separator removes
water from the system
7
8
Compressor is provided with ‘Starter cum
Control Panel’, which is micro-processor based
and inbuilt in the compressor
Display Screen- LCD graphic display
IP protection - IP 65 from front and IP from rear
Can be easily communicated with DCS, SCADA
through RS 232/RS 422/ RS 485/Ethernet/IOT
Real time will be displayed on the controller for
any alarm to be retained up to two weeks
Panels have protection against reverse polarity
Starters are Type 2 co-ordination - under
short circuit conditions, the contactor
or starter shall prevent damage to the
installation or person
Remote monitoring and control
» Remote compressor monitoring through
the Internet of Things (IoT)
» Real-time data monitoring and data logging
of operating parameters ,digital inputs and outputs.
» SMS and e-mail notifications of alarms & trips of
operating parameters and digital inputs and outputs.
» SMS and e-mail alerts for scheduled maintenance
Control Panel
Compressor with VFD
Compressor without VFD
9
Save Energy with in-built
Variable Frequency Drives (VFD)
» VFD helps in matching the compressor output with the
plant load by varying the motor speed.
» The power consumption reduces in line with the plant
load, which helps in reducing the electricity bill.
» VFD helps in maintaining low starting motor currents.
Thus, at the time of starting, there is a reduction of
thermal & mechanical stresses on the motors & belts.
» Suitable for compressed air system with
fluctuating demand.
Benefits
Saves up to 35% energy through:
» Minimized idle time
» Reduction of working pressure
» Quick reaction on demand changes
» Smooth operation
» Less wear and tear of the compressor
» Longer lifetime
» No starting current peaks
» Energy Consumption 42%
»
Installation 2%
»
Installation 2%
» Maintenance 9%
» Maintenance 9%
» Equipment Cost 12% » Equipment Cost 12%
» Saving 35%
» Energy Consumption 77%
Air / Oil Flow Diagram
1.
Electric motor
2.
Drive coupling
3.
Air-end
4.
Intake air filter
5.
Intake air control valve
6.
Air-oil separator
7.
Minimum pressure valve
8.
Combi-cooler with motor
9.
Moisture separator
10.
Outlet valve
11.
Autodrain
12.
Oil filter
13.
PSV
Built in Accessories
Moisture Separator
with Auto Drain Trap
To separates condensed
moisture from cooled
compressed air.
Safety Relief Valve
To protect against
built-up of high
pressure in air / oil
separator
Blow Down Valve
This facilitates very
low power consumption
in unloaded condition
Additional Safeties
Minimum pressure
valve, oil level
indicator etc.
Accessories
Kirloskar Refrigerated Dryer
Capacity: 40 cfm-1000 cfm
Working pressure: 7-16 kg/cm2
Dew Point: +3
o
C - +7
o
C PDP
Salient Features:
» Maintenance free and user-friendly
Compact design & lesser footprint
» Eco-friendly refrigerant for all models
» Low-pressure drop
» Dual stage effective moisture separation
» Built with necessary system protectors
No
te: Dryers of higher
capacity
also available
10
8
10
13
7
9
4
11
12
5
6
3
2
1
11
Typical Compressed Air System
Air compressor
Receiver Pre-filter
Refrigerant
air dryer
Fine filter
Air
Particulate Filters
Capacity:
60-1300 cfm
Working Pressure:
7-16 kg/cm
2
Filtration Range:
3-0.005 microns
Receivers
Capacity:
0.5m
3
- 5m
3
Working pressure:
7-10.5 kg/cm
2
Note: Air Receiver and filters of higher capacity are available on request
After Sales and Support Services
As good and efficient are our products, equally excellent are our spare parts along with
our maintenance services that we offer through our offices and dealer network. Our
dealer network and team of technicians are well equipped to handle all after-sales
and support requirements for our products across India. We recommend using original
spare parts for the compressors. The spares are generally supplied in pre-packaged
kits for all items of a particular type of model and maintenance operation.
Make the correct choice!
» Genuine Spares and Service
» Complies with OEM standards
» Ensures high performance of compressor
» Minimal service requirements
» Services and spares delivered with the lowest lead time
» In-house customer training facility
» Comprehensive field assistance
» Dedicated customer care center for quick response
Product
Technical
Specifications
KES 7 - KES 11
Model
KES
KES
»
»
»
»
All
»
Models
KESb 15- KESb 22
Model
KESb
KESb
KESb
»
Overall dimensions: Floor Mounted: L= 950 mm,
»
»
All
Product
Varia
nt:
Floor
Mounted,
Tank
Mounted,
Tank
Mounted
with
Dryer
Specifications
Model
Maximum
Pressure
Free Air Delivery
Maximum
Working
Pressure
cfm
m3/min
Kg/cm2
g
psi
KES
7
7.5
44
1.2
7.0
102
10
32
0.9
9.5
138
13
22
0.6
12.5
181
KES
11
7.5
62
1.7
7.0
102
10
50
1.4
9.5
138
13
40
1.1
12.5
181
Overall Dimensions : Floor Mounted : L=780mm, W= 880mm,
H=935
Tank Mounted
:
L=1874mm, W=880mm, H= 1452mm
Unit
per
f
ormance
measur
ed
according
t
o
ISO
121
7
E
d
3
Anne
xure
-
C
,
1996 at nominal working pressure of 7, 9.5 and 12.5 kg/cm
2
All
models given above are air cooled
Models
are available in versions:
Base mounted
Tank Mounted- 270L & 500L Tank Capacity
Tank Mounted with Dryer- 270L & 500L Tank Capacity
Model
Pressure
Free Air Delivery
Maximum
Working
Pressure
cfm
m3/min
Kg/cm2
g
psi
KESb
15
7.5
90
2.55
7.0
102
8.5
81
2.29
8.0
116
10
71
2.01
9.5
138
13
51
1.44
12.5
181
KESb
18
7.5
108
3.06
7.0
102
8.5
97
2.75
8.0
116
10
86
2.44
9.5
138
13
64
1.81
12.5
181
KESb
22
7.5
126
3.57
7.0
102
8.5
112
3.17
8.0
116
10
102
2.89
9.5
138
13
81
2.29
12.5
181
Overall dimensions: Floor Mounted: L= 950 mm,
W= 900 mm
,
H= 1210mm,
Tank Mounted: L= 1970 mm, W= 950 mm
,
H=
Unit
per
f
ormance
measur
ed
according
t
o
ISO
121
7
E
d
3
Anne
xure
-
C
,
1
996
at
nominal
working
pr
essur
e
of
7
,
8
,
9
.5
and
12.5
k
g/
cm2(g)
All
models given above are air cooled
Dryer
Maximum
Pressure
Electric Motor
psi
g
kW
hp
102
7.5
10
138
7.5
10
181
7.5
10
102
11
15
138
11
15
181
1
1
15
H=935
mm
,
Maximum
Pressure
Electric Motor
psi
g
kW
hp
102
15
20
116
15
20
138
15
20
181
15
20
102
18
25
116
18
25
138
18
25
181
18
25
102
22
30
116
22
30
138
22
30
181
22
30
H= 1210mm,
1877 mm
,
Model Pressure
Free Air Delivery
Work
cfm
m3/min
Kg/cm2
KES 15
7.5
96
2.7
8.5
87
2.4
8.0
10
80
2.3
9.5
13
62
1.7
12.5
KES 18
7.5
117
3.3
8.5
106
3.0
8.0
10
99
2.8
9.5
13
80
2.3
12.5
KES 22
7.5
131
3.7
8.5
127
3.6
8.0
10
119
3.4
9.5
13
99
2.8
12.5
KES 30
7.5
187
5.3
8.5
178
5.0
8.0
10
154
4.3
9.5
13
128
3.6
12.5
»
Overall dimensions “L – 1250 mm, W – 650 mm, H -
1550 mm
Model Pressure
Free Air Delivery
Working
cfm
m3/min
Kg/cm2
KESe 30
7.5
202
5.7
8.5
183
5.2
10
160
4.5
13
133
3.8
12.5
KESe 37
7.5
251
7.1
8.5
234
6.6
10
206
5.8
13
177
5.0
12.5
KESe 45
7.5
301
8.5
8.5
281
7.9
10
262
7.4
13
233
6.6
12.5
KESe 55
7.5
365
10.3
8.5
349
9.9
10
317
8.9
13
286
8.1
12.5
KESe 55+
7.5
372
10.5
8.5
349
9.9
10
319
9.0
13
259
7.3
12.5
» Overall dimensions “L – 1900 mm, W – 960 mm, H-
1555
»
Unit
per
f
ormance
measur
ed
according
t
o
ISO
121
7
E
d
3
1
996
at
nominal
working
pr
essur
e
of
7
,
8
,
9
.5
and
12.5
k
» All models given above are air cooled
» Models available with option for integrated VFD
Due to continuous engineering improvements, specifications are
subject
images displayed in this brochure are only for representation and
may
KES
Maximum
Work
ing Pressure
Electric Motor
Kg/cm2
g
psi
g
kW
hp
7.0
102
15
20
8.0
116
15
20
9.5
138
15
20
12.5
181
15
20
7.0
102
1
8
.
5
25
8.0
116
1
8
.
5
25
9.5
138
1
8
.
5
25
12.5
181
1
8
.
5
25
7.0
102
22
30
8.0
116
22
30
9.5
138
22
30
12.5
181
22
30
7.0
102
30
40
8.0
116
30
40
9.5
138
30
40
12.5
181
30
40
1550 mm
KESe
Maximum
Working
Pressure
Electric Motor
Kg/cm2
g
psi
g
kW
hp
7.0
102
30
40
8.0
116
30
40
9.5
138
30
40
12.5
181
30
40
7.0
102
37
50
8.0
116
37
50
9.5
138
37
50
12.5
181
37
50
7.0
102
45
60
8
.0
116
45
60
9.5
138
45
60
12.5
181
45
60
7.0
102
55
75
8.0
116
55
75
9.5
138
55
75
12.5
181
55
75
7.0
102
55
75
8.0
116
55
75
9.5
138
55
75
12.5
181
55
75
1555
mm
3
Anne
xure
-
C
,
k
g/
cm2(g)
subject
to change without prior notice. Products
may
not exactly match the actual product.
KES
15
-
KES
30
KESe
30 - KESe 55
KES 75 - KES 90
Model Pressure
Free
cfm
KES 75
7.5
478
8.5
455
10
417
13
345
» Overall dimensions “L – 2133 mm, W –
1180
KESe 75
7.5
534
8.5
485
10
435
13
367
KESe 90
7.5
633
8.5
604
10
552
13
437
»
Overall dimensions “L – 2360 mm, W –
1250
Free
Air Delivery
Maximum
Working Pressure
Electric
cfm
m3/min
Kg/cm2
g
psi
g
KW
478
13.5
7.0
102
75
455
12.9
8.0
116
75
417
11.8
9.5
138
75
345
9.8
12.5
181
75
1180
mm, H-1742 mm
534
15.1
7.0
102
75
485
13.7
8.0
116
75
435
12.3
9.5
138
75
367
10
.4
12.5
181
75
633
17.9
7.0
102
90
604
17.1
8.0
116
90
552
1
5
.
6
9.5
138
90
437
12.3
12.5
181
90
1250
mm, H-1718 mm
Electric
Motor
KW
hp
75
10
0
75
100
75
100
75
100
75
100
75
100
75
100
75
100
90
120
90
120
90
120
90
120
15
KESe 110 - KESe 160
Model Pressure
Free Air Delivery
Maximum
Working Pressure
Electric Motor
cfm
m3/min
Kg/cm2
g
psi
g
kW
hp
KESe 110
7.5
769
21.8
7.0
102
110
150
8.5
740
20.9
8.0
116
110
150
10
659
18.6
9.5
138
110
150
13
551
1
5
.
6
12.5
181
11
0
150
KESe 132
7.5
881
24.9
7.0
102
132
180
8.5
870
2
4
.
6
8.0
116
132
180
10
768
21.7
9.5
138
132
180
13
652
18.64
12.5
181
132
180
KESe 160
7.5
1047
29.6
7.0
102
160
215
8.5
1000
28.3
8.0
116
160
215
10
925
26.2
9.5
138
160
215
13
758
21.4
12.5
181
160
215
» Overall dimensions “L – 3087 mm, W – 1460 mm, H-2369 mm
»
Unit
per
f
ormance
measur
ed
according
t
o
ISO
121
7
E
d
3
Anne
xure
-
C
,
»
1
996
at
nominal
working
pr
essur
e
of
7
,
8
,
9
.5
and
12.5
k
g/
cm2(g)
» All models given above are air cooled
»
Models
av
ailable
with
op
tion
f
or
int
egr
at
ed
VFD
.
Kirloskar Pneumatic Company Limited
A Kirloskar Group Company
REGD. OFFICE & WORKS : Pune : Hadapsar Industrial Estate, PUNE 411 013. Ph : 020 - 26870133 / 26727000 Fax : 020 - 26870297 / 26870634. Email : acdmktg@kirloskar.com
MUMBAI
: 1002, 10
th
Floor, Vikas Centre,
Dr. C.G. Road, Opp. Bombay Presidency
Golf Club, Chembur (East),
Mumbai 400 074
Tel: 022 - 25219500
Fax: 022 - 25181313
E-mail: sandeep.tiwari@kirloskar.com
netra.ghangurde@kirloskar.com
HYDERABAD
: 3-5-907, 403-404,
Mahavir Lok, Himayatnagar,
Hyderabad 500 029
Tel: 040 - 23260743, 23260746,
Fax: 040 - 23260171
E-mail: kpclhyderabad@kirloskar.com
www.kirloskarpneumatic.com
DELHI
: 607,
Manjusha Building,
57 Nehru Place,
New Delhi 110 019
Tel: 011 - 26289962, 26421346
Fax: 011 - 26429685
E-mail: acdmktg@kirloskar.com
KOLKATA
: 15 GaneshChandra
Avenue, 9th Floor, Kolkatta 700 013
Tel: 033-22119080, 22119081,
22111905
Fax: 033 - 22365586, 22116948
E-mail: acdmktgkol@kirloskar.com
CHENNAI
:B-WING, 5
th
floor,
K
GN
T
O
WER
S
,
No
.
6
2,
E
thir
aj
S
alai,
Egmore, Chennai 600 008
Tel: 044 - 28193066, 28190436,
28192092, 30910143/0144
Fax: 044 - 28194937
E-mail:kpclchnacd@kirloskar.com
VADODARA
: Chi Chi Tower, A, Killol Children Hospital
Lane, Tana Apartment, Ellora Park, Subhanpura,
Vadodara 390007
Tel: 0265 - 2284604, 2284605
Fax: 0265 - 2280095
E-mail: kpclbrd@gmail.com
HARI ENTERPRISES
T.P MILLS ROAD,
RAJAPALAYAM-626117.
+91 9790553165
Mark “Kirloskar” used in any form as prefix or suffix is owned by Kirloskar Proprietary Limited and Kirloskar Pneumatic Company Limited is the Permitted user.
After Market
Support
At KPCL, we believe in an extended
relationship with our customers far
beyond the sale of the product. We
support the product and its main-
tenance throughout its life. Our well
spread dealer network all over India
supports the maintenance of our
products.
Our Air Compressor Division (ACD)
provides aftersales service for prod-
ucts in warranty and out of warranty,
through the Head Office which is wide
spread across our network of branch
offices, channel partners, and service
franchisees. The spare parts divi-
sion caters to the need of all spare
parts of reciprocating compressors,
centrifugal compressors, screw com-
pressors, railway brake compressors
and high-pressure compressors.
Training is provided at the client
site location after commissioning of
our compressor system. As per the
agreement with clients, our Customer
Training Center conducts seminars
and service workshops for the client
representatives at our Head Office.
Ludhiana
Firozpur
Panchkula
Haridwar
Roorkee
Gurugram
New
Delhi
Ghaziabad
Nainital
Noida
Faridabad
Shivpur
Jaipur
Agra
Jodhpur
Kanpur
Guwahati
Patna
Udaipur
Varanasi
Ba
rdhaman
Ahmedabad
Vadodara
Indore
Ranchi
Aurangabad
Raipur
Burdwan
Hooghly
Jamshedpur
Rourkela
Balasore
Cuttack
Bhubaneshwar
Kolkata
Sundergarh
Nashik
Silvassa
Nagpur
Mumbai
Navi Mumbai
Pune
Secunderabad
Hyderabad
Visakhapatnam
Panjim
Bangal
ore
Chennai
Coimbatore
Kochi
Madurai
Note:
Since KPCL pursue continual
growth and up gradation, we reserve
the right to modify above data/
specifications in accordance with
improved design
Dealer Location
Branch Office
Head Office
N27
.21.
000
.5
8
4.
00
V20
.
7
.5
Jan
20
2
4